Technology R&D

Technology R&D

Tough Guard™ Hard (TGH) Ternary(Zn-Al-Mg)
alloy plated steel wire with high corrosion resistance

<br>

Development Footsteps

  • In 2006, 3E Plated Steel Sheet & Plate Released
    Applied to Solar Panel, Fence, Wall etc.
  • In 2012, Specified JIS G 3323 (2012) :
    Hot Dip Zinc-Aluminum-Magnesium Alloy Coated
    Steel Sheet and Strip
  • In 2014, J-witex Developed 3E HC Steel Wire
    Hurdled difficulties in process, developed
    by Collaboration with NSSMC
  • In 2016, Technical Papers Released by IEEJ
    IEEJ: The Institute of Electrical Engineers Japan
  • In 2017, Press Release with NSSMC
    Trademark “Tough Guard Hard” in Japan

What is Tough Guard™ Hard ?

Corrosion Protection by Indoor Test

According to NSST (Neutral Salt Spray Test) 【 Wire Dia. 2.6mm】

Tough GuardTM Hard(TGH) > Normal Zinc : 8 times longer life

Inside of Chamber for NSST

Condition of SST
According to JIS Z 2371
(Corresponding to ISO 9227)

  • Salt Concentration / 50±5g/ℓ
  • pH / 6.5 ~ 7.2
  • Temp. / 35 ±2℃

Ref.)
J-witex Corp. “ Development of high corrosion resistance zinc alloy coated steel strands”
IEEJ National Convention No.7-108_2016 (in Japanese)

Surface Comparison at NSST 3,000 hours

Ref.)
J-witex Corp. “ Development of high corrosion resistance zinc alloy coated steel strands”
IEEJ National Convention No.7-108_2016 (in Japanese)

Corrosion Protection by Exposure Test

Coating Weight Loss

Ref.)
J-witex Corp. “ Development of high corrosion resistance zinc alloy coated steel strands”
IEEJ National Convention No.7-108_2016 (in Japanese)

Surface Comparison by Exposure Test

【GSW】(GSW shows red rust even after 217days)

【TGH-GSW, Tough Guard™ Hard】

Location of Exposure Test

North Daitou Island

  • 360km East from Main Island Okinawa
  • Surrounding shore line : 15km

Ref.)
J-witex Corp. “ Development of high corrosion resistance zinc alloy coated steel strands”
IEEJ National Convention No.7-108_2016 (in Japanese)

Exposure Test

Samples set on Testing Rack

Ref.)
J-witex Corp. “ Development of high corrosion resistance zinc alloy coated steel strands”
IEEJ National Convention No.7-108_2016 (in Japanese)

Tough Guard™ Hard Mechanical Properties

Example/ Overhead Ground Wire

Authorized by Tohoku Power Company in 2016

Example/Fence Protecting Sea Side Cliff

At Wakayama, Japan Monitoring Performance Since Dec. 2015

Example/ Messenger Wire

Supporting Power Cable on Railway (Installed in 2016)

Copyright(C) J-WITEX CORPORATION. All Rights Reserved.